Tcm is a pioneer in developing and manufacturing sturdy, extremely durable material handling products. Compare size, weight and detailed tech specifications for similar forklift from top manufacturers. Transmission control module tcm the tcm receives various sensor signals and determines the running conditions of the vehicle. Fcg15 3l figure 2 fg30tdf figure 3 fg35t2g figure 4.
At hgm liftparts, we carry nonoem replacement forklift parts and lift truck accessories for all tcm models. The tcm is the heart of the electronic control sys tem and relies on. Tcm forklift manual library download the pdf forklift. Equipment for sale on equipment for sale on equipment for sale on sell your equipment. For vehicles that exhibit intermittent concerns of loss of transmission engagement while driving, nostart, or a lack of power, this program extends the coverage of the transmission control module tcm to 10 years of service or 150,000 miles from the warranty start date of the vehicle, whichever occurs first. Figure 11 is a block diagram of the basic system inputs and outputs. Please see the home page with explanation how to order and receive manuals and code books. Pressure test specifications, have transmission full of fluid and warmed to operating temperatures, use scan tool to command epc solenoid for test. An introduction to the zf 5hp24 transmission control. Valve body and mechatronic service zf 6hp1926 aw tr60sn09d automatic choice bristol u. Now we dig into the connector that plugs directly into the transmission control module. Tcm forklift manual library download the pdf forklift manual that.
The tcm receives information in both analogue and digital form and uses this information to select the most appropriate gear for the current conditions. Failure to install the bracket will result in tcm thermal shutdown. Four pressure switches used on gen 1, none on gen 2 clutch pulse learn used instead one temp sensor mounted externally on the tehcm. The tcm receives information on engine rpm, load and throttle posi tion to provide optimum shift points to maximize fuel economy and driver comfort. The bulkhead module bhm is the primary module of the vehicle. Get access to the tcm fcg153 forklift repair manual which include service, electrical and maintenance information in pdf form. Once the programming is successful, you will get this message. These tcm repair books contain schematics and information you need for your lift truck equipment.
It has 26 pins, some of which go the black or gray 8 way connectors, the tj harness, and a fused power source from the battery. Simply copy the required pages, fill in the necessary information and fax to us. The tcm commands shift solenoids and variable bleed clutch pressure control cpc solenoids within the transmission to control shift timing. Tcm fcg253 forklift ritchiespecs equipment specifications. Wiring from the 38pin tcm connector can be checked according to the wiring diagram using the vag 1598 test box. If the tcm conditions are validated for pto operations. After identifying the parts you need be sure to give us a call toll free 8888242012. It uses a microcomputer as a control unit to judge running conditions including throttle opening rate and vehicle speed, then it sets the shifting point in the optimum timing so that best driving performance can be achieved. View and download volkswagen 01m user manual online. Use these diagrams to communicate harness design requirements to st clair. Transmission overhaul procedures follow the general steps for complete disassembly and then assembly of the transmission. Zf transmission service manual 5 2 transmission system 2.
Remote 12v or 24v transmission control module tcm throttle position sensor tps, electronic. Module 148, 163, 87l transmission interfaces grey plug plugs may also. If not programmed properly, the malfunction indicator lamp mil warning light on the dash may illuminate, and the. It then sends control signals to each solenoid accordi ng to the preset gearshift characteristic data. Here is our extensive tcm forklift manual library pdf formats that includes the forklift repair and parts documentation and service instructions that you need for your warehouse or forkliftsupported operation. These diagrams can also be used to locate the name of a particular connector by its location on the wiring harness. Figure 1 shows an overview of the transmission control system. Isuzu transmission aw3040le model workshop manual pdf. The first section, at the front of the book, provides general information for and about the use of the book, and information and illustrations to aid in the understanding of the jaguar xtype electrical electronic systems, as well. Among the most duarble and powerful in the industry, tmc power equipment provides professional quality outdoor power equipment including line trimmers, brush cutters, power blowers and hedge trimmers, all designed for heavy duty commercial use. Electrical harness overview obd 20 ghg 14 electrical.
Eaton fuller hd frfro transmissions service manual trsm2400. There are other places you can find your tcm forklifts serial number. A special springloaded bracket is used to force the tcm against a heat sink on the valve body. The final output from the tcm is to the six shift solenoids and the line pressure control solenoid located in the solenoid body transmission range sensor assembly and bolted on the valve body as shown in figure 9. Isuzu transmission aw3040le model workshop manual pdf free online. Use the menu below to select the appropriate tcm machinery. Shift the transmission through each range, pausing in each range for about 3 seconds to give the clutches a chance to fill.
Tcm fcg153 forklift repair manual download pdf instantly. If the transmission has a dipstick, use that to check the fluid level. Module tcm recognizes as potentially damaging to the transmission. Fcg153l figure 2 fg30tdf figure 3 fg35t2g figure 4. Complete control of how and when your transmission shifts is at your. Our tcm forklift manual inventory includes service, parts and maintenance information in pdf book format for all the top tcm forklifts. The tcm receives and monitors various electronic sensor inputs, and uses this information to shift the transmission at the optimum time. Electrical harness overview obd 20 ghg 14 revision 8114. All parameters are simply adjusted with easytouse dials on the end of the simple shift unit. These complete tcm forklift manuals contain information you need for your tcm equipment, as provided by the manufacturer of the. Powertrain control solutions simple shift transmission.
Use lintfree paper or towels for wiping parts clean. In order to effectively use diamlerchrysler wiring diagrams to diagnose and repair a diamlerchrysler vehicle, it is important to understand all of their features and characteristics. Page 8 page 9 page 10 bulk head module bhm page 11 bulk head module bhm pin detail page 12 chassis module chm page pndb power net distribution box positive disconnect switch. The 5th gen system retains the ims for tcm gear select information. Because of the time lag involved with writing and printing processes, the transmission tcm may. Auto trans diagnosis aw0372le article text 1995 suzuki sidekick. Re7r01a precautions disassembly should be done in a clean work area. View and download volvo xc90 wiring diagram online. The transmission control module tcm controls the operation of the transmission. Module tcm, that is located within the transmission. Tcm fcg153 forklift repair manual tcm fd20t3 forklift repair manual tcm fd35c8, fd40c8. Tcm fcg15 3 forklift repair manual here is our pdf bundle that includes the tcm fcg15 3 forklift repair manual you need pdf formats. Tcm fcg153 forklift repair manual here is our pdf bundle that includes the tcm fcg153 forklift repair manual you need pdf formats.
This message verifies it has overwritten the tcm with a ford file and you are now ok to begin the drive learn cycle. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. How to apply contact lubrication to eaton transmission. Nissan altima 20072012 service manual security control system coupe ecu diagnosis wiring diagram intelligent key system engine start function. Step 5 you may now begin to break in and drive learn the transmission. The aw3040le is a 4speed fully automatic transmission.
Description simple shift is the latest breakthrough in electronic overdrive transmission control. The tcm also performs certain selfdiagnostic functions and provides comprehensive information sensor data, dtcs, etc. Eaton fuller hd frfro transmissions service manual. It is the forklift repair documentation and service instructions for your fcg15 3 model trucks from tcm. Without scan tool you will have approximately 4580 psi at idle and upwards of 300 in gear at. We make every effort to keep our service information current and accurate. This information can be viewed with the drbt scan tool. Diamlerchrysler wiring diagrams are designed to provide information regarding the vehicles wiring content. No laptops or expensive technicians are required to completely control shift points, shift firmness, and torque converter lockup.
If you are looking for highquality tcm forklift replacement parts and tcm aftermarket accessories, youve come to the right place. The ecu processes this information and then sends signals to actuate speci. Tcm forklift parts replacement lift truck parts for tcm forklifts. The 5th gen tcm has 3 hi side drivers to provide solenoid power. We have a large inventory of both new and good used parts to help save you some money. Electrical testing on transmission control module tcm with 38pin connector transmission control module tcm j217 location up to 12. It is the forklift repair documentation and service instructions for your fcg153 model trucks from tcm. It was in 1949 when toyo carriers manufacturing co. Page 202 transmission control module tcm, aw51 446 engine control module ecm 8cyl.
Ecm and transmission control module tcm are programmed to the latest available factory oem calibrations. Wiring diagram intelligent key system engine start function. The tcm monitors transmission operation and contains a selfdiagnostic system which stores a trouble code if an electronic control. In some instances the transmission appearance may be different from the illustrations, but the procedure is the same.
57 872 225 773 1075 543 1519 268 57 1311 243 283 831 16 904 1216 723 439 109 1463 1147 526 1074 1527 1222 84 1226 873 1223 446 428 957 1325